Technology
We create designs and textiles to enrich the looks of our customers. And we strive to do so in a way that sustains the planet and the resources that we all depend on. This is how we make our all textiles using smarter technology.
Resources
Our Batik manufacturing utilizes natural resources such as dyes from plants and wax from bees for fabric decoration.
Chemistry
Our batik manufacturing process utilizes intelligent chemistry to reduce environmental impact and increase efficiency.
Technical Skills
Batik manufacturing combines traditional hand-drawn techniques with modern technologies like digital printing and dyeing processes.
Sustainability
Our overall production is closer to 100% carbon neutral. We use clean energy to manufacturing our apparels and it helps us to reduce adding carbon.Â
Our Processing Strategy
This is how we make our all textiles. We can achieve an even greater impact that considers batik culture in the world. We learn from ancestors and we work with partners to influence change in our industries. And we are transparent about our manufacturing process and techniques to inspire others to take their own action.
Batik Making
This technique originated from our past generation. We use this method as well as more suitable for modern batik culture. We rearranged some techniques and steps for sustainable production.
Tie Dye Making
These techniques, we use for making our Tie Dye clothes.
Tie-dye technique of coloring fabric that involves folding, twisting, and scrunching the fabric and then tying it tightly with string or rubber bands.
Tie-dye technique of coloring fabric that involves folding, twisting, and scrunching the fabric and then tying it tightly with string or rubber bands.
We use hot water to wash the fabrics in a detergent (substance or a mixture containing soaps and/or surfactants) remove chemicals and impurities that can affect dyes.
Under the wax resist, these foundation colors will be visible.
Put the wax in the pan and heat to melt the wax under 240 Celsius.
Apply wax more precisely since the hoop will keep the cloth solid and taught.
We use a single-spouted tjanting tool to draw thin lines and designs. It is a standard tool that is very versatile and comes in a variety of spout sizes.
Prepare the dye solution with warm water to prevent the dye from melting away immediately.
Squeeze the fabric to break the monotony of space and deep the fabric into the prepared dye and allow to absorb for about for 20-30 minutes.
Remove the cloth from the dye bath and keep the cool and oxidize.
To remove the wax, prepare hot water and deep the fabric into it. This method called Boil wax out.
Throw our fabric into the washing machine with Synthrapol (liquid detergent used as a prewash and afterwash for dyed or painted fabrics) one last time to ensure all of the dyes have been released. Spread to dry and iron give a clean finishing.
You can use natural fibers like cotton, linen, or rayon for the best results.
Wash and dry your fabric to remove any dirt, dust, or sizing.
You can use pre-made dye kits or make your own using fiber-reactive dyes. Follow the instructions on the package carefully.
There are many tying methods you can use, such as crumpling, twisting, folding, or using rubber bands to create different patterns.
Apply the dye to your fabric using a squeeze bottle or a dip-dyeing method. You can use one color or multiple colors, depending on your desired outcome.
 Cover your fabric with plastic wrap or place it in a plastic bag to keep it moist. Let the dye set for several hours, or overnight if possible.
Rinse your fabric with cold water until the water runs clear. Then, wash it in a washing machine with a mild detergent and dry it according to the fabric's care instructions.
Batik Making
This technique originated from our past generation. We use this method as well as more suitable for modern batik culture. We rearranged some techniques and steps for sustainable production.
We use hot water to wash the fabrics in a detergent (substance or a mixture containing soaps and/or surfactants) remove chemicals and impurities that can affect dyes.
Under the wax resist, these foundation colors will be visible.
Put the wax in the pan and heat to melt the wax under 240 Celsius.
Apply wax more precisely since the hoop will keep the cloth solid and taught.
We use a single-spouted tjanting tool to draw thin lines and designs. It is a standard tool that is very versatile and comes in a variety of spout sizes.
Prepare the dye solution with warm water to prevent the dye from melting away immediately.
Squeeze the fabric to break the monotony of space and deep the fabric into the prepared dye and allow to absorb for about for 20-30 minutes.
Remove the cloth from the dye bath and keep the cool and oxidize.
To remove the wax, prepare hot water and deep the fabric into it. This method called Boil wax out.
Throw our fabric into the washing machine with Synthrapol (liquid detergent used as a prewash and afterwash for dyed or painted fabrics) one last time to ensure all of the dyes have been released. Spread to dry and iron give a clean finishing.
Tie Dye Making
These techniques, we use for making our Tie Dye clothes.
Tie-dye technique of coloring fabric that involves folding, twisting, and scrunching the fabric and then tying it tightly with string or rubber bands.
Tie-dye technique of coloring fabric that involves folding, twisting, and scrunching the fabric and then tying it tightly with string or rubber bands.
You can use natural fibers like cotton, linen, or rayon for the best results.
Wash and dry your fabric to remove any dirt, dust, or sizing.
You can use pre-made dye kits or make your own using fiber-reactive dyes. Follow the instructions on the package carefully.
There are many tying methods you can use, such as crumpling, twisting, folding, or using rubber bands to create different patterns.
Apply the dye to your fabric using a squeeze bottle or a dip-dyeing method. You can use one color or multiple colors, depending on your desired outcome.
 Cover your fabric with plastic wrap or place it in a plastic bag to keep it moist. Let the dye set for several hours, or overnight if possible.
Rinse your fabric with cold water until the water runs clear. Then, wash it in a washing machine with a mild detergent and dry it according to the fabric's care instructions.
Energy
Strategies we use for Optimal Energy Use.
Our all design and manufacturing operations already run on
100% renewable energy
resources. We use clean and renewable energy for sustainable production.
Firewoods
In terms of energy sources, firewood is often used to heat the wax and dye pots in the batik manufacturing process. This is a common method in many traditional batik-producing regions, as it is readily available and affordable.
Electricity
In recent years, there has been an increasing trend towards using solar energy to power batik manufacturing. Solar panels can be installed to generate electricity that can be used to heat the wax and dye pots, reducing the reliance on firewood and other fossil fuels. This not only helps to reduce the environmental impact of batik manufacturing but also provides a more sustainable source of energy for the industry.
Water
Strategies we use for Optimal Water Use.
Overall, reducing water usage in batik production is an important consideration for sustainability. We have implemented water-saving techniques, such as using closed-loop systems to recycle water and minimize waste.
Fresh Water
The amount of fresh water used in batik production can vary depending on several factors, including the size of the production, the specific techniques used, and the local water availability. In general, however, batik production can consume significant amounts of fresh water.
Recycled Water
Recycling water in our batik production can help to reduce overall water consumption and minimize the environmental impact of the industry. It can be a sustainable and cost-effective solution for batik production. By reducing the amount of fresh water used, recycled water can help to conserve natural resources and minimize the impact of batik production on the environment.
Rain Water
Using rainwater in batik production is also a sustainable and eco-friendly practice. It reduces the reliance on treated water sources and helps to conserve resources. In regions where access to clean water is limited, using rainwater can also be a practical solution for our production
Chemicals & Dyes
All of our fabrics and production methods are risk-free, environmentally friendly, and non-hazardous.
Most of our products meet the required standards of the textile industry the most common being Global Organic Textile Standard (GOTS), OEKO-TEX® , Bluesign®, and REACH compliant and meet the RSL standard of brand retailers and manufacturers.
Chemicals
The amount of fresh water used in batik production can vary depending on several factors, including the size of the production, the specific techniques used, and the local water availability. In general, however, batik production can consume significant amounts of fresh water.
Colourants
The amount of fresh water used in batik production can vary depending on several factors, including the size of the production, the specific techniques used, and the local water availability. In general, however, batik production can consume significant amounts of fresh water.
Textile-Enzymes
The amount of fresh water used in batik production can vary depending on several factors, including the size of the production, the specific techniques used, and the local water availability. In general, however, batik production can consume significant amounts of fresh water.
A Collaborative Journey towards
Sustainable Color Innovation.
We also using Natural colors are non-toxic, non-allergic, and hazard free for Skin. Produced from natural sources, these dyes are biodegradable and not harmful to the environment. Natural dyes are also produce from waste material, making them applicable for recycled products.
Natural Dyes
How do we use natural dyes practically?
Using natural dyes is a sustainable and
eco-friendly
way to color various materials, including textiles, paper, and even food. These dyes are derived from natural sources such as plants, fruits, vegetables, and minerals, and do not contain any harmful chemicals or toxins. Therefore, they are safe to use on skin and are non-allergic.
One of the significant advantages of natural dyes is their
biodegradability
, which means they do not pollute the environment. Unlike synthetic dyes that contain toxic substances, natural dyes can decompose naturally without causing any harm to the ecosystem.
In addition,
natural dyes can be produced from waste materials such as onion skins, tea leaves, cinnamon bark and coffee grounds, which makes them a sustainable and cost-effective option for coloring products.
This process of using waste materials for natural dyes also contributes to reducing waste and promoting recycling.
Overall, using natural dyes is a responsible and ethical way to add color to various products while minimizing harm to the environment and promoting sustainability.
ZIMONA has a plan.
We’ve been carbon neutral and 100% recyclable since 2020.
By 2025, We reduce our usage of artificial dyes & chemicals, And we will commit to making it from the extraction of the plant essence.​
The clothes you love also love the earth.
We designed clothes to minimize environmental impact and support our net-zero carbon goal — from using 100 percent recycled fabrics in its enclosure to ensuring that almost all plastic-free in its packaging comes from responsibly managed suppliers.
Our all textiles can be recyclable.
We use recycled materials for manufacturing. Sewing treads, color dyes and raw materials are produced from recycled. And also we use 100% recycled sewing threads for sewing the clothes. They are durable, lightweight, eco-friendly, and economical. This is the reason why we used that in all textiles.
The clothes you love also love the earth.
We designed clothes to minimize environmental impact and support our net-zero carbon goal — from using 100 percent recycled fabrics in its enclosure to ensuring that almost all plastic-free in its packaging comes from responsibly managed suppliers.
Our all textiles can be recyclable.
We use recycled materials for manufacturing. Sewing treads, color dyes and raw materials are produced from recycled. And also we use 100% recycled sewing threads for sewing the clothes. They are durable, lightweight, eco-friendly, and economical. This is the reason why we used that in all textiles.
